• February 2007 FEATURE ARTICLES •
Data Management
It’s Not Easy Being Lean, But Scripting Can Help
An integrated healthcare network of 26 hospitals using 14
different databases to support patient data gets serious about streamlined
workflow and efficiency.
By Ross Stolle and David Parrott
In this millennium, all healthcare organizations are
challenged to be as safe, thorough, productive, cost-effective,
efficient and accurate as possible. That’s a tall order, and while most
healthcare organizations strive to achieve the goal, how they get there
can differ dramatically from one organization to the next.
Avera Health, a network of hospitals, nursing homes, clinics and related
health services at 215 locations, serves the people of eastern South
Dakota and surrounding states. We are a very progressive hospital system
and pride ourselves on providing the best possible services to our
patients.
In 2004, we initiated a systemwide “lean” project. Many people are
familiar with “Lean Processing,” an operational strategy famously used
by companies such as Toyota to streamline business. Lean processing is
based on the idea of optimizing time, human resources, assets and
productivity—and it certainly is not limited to automobile
manufacturing.
The result of this focus on business process is better products and
services for customers. At Avera Health, we had long been focused on
process improvement in order to meet high standards for patient care,
and we felt that it was time to take the lean approach to healthcare.
Lean by Any Other Name Is Still Lean
By applying the concepts of lean processing, we realized that workflow
throughout the hospital network would see the benefits of simple
automation. Bringing on outside consultants to help guide the lean
process, we identified key people in departments that would be
responsible for the lean initiative in that department. Those people
were then directly accountable for seeing the project through.
Initially, the lean mentality took some getting used to, but as people
across the organization began to brainstorm ways to make things happen,
the trend started to catch on. The thing that really started a fire
under our lean initiative was the involved role our management team
took. Their enthusiasm for improving the hospital by streamlining many
of our processes was contagious; it got everyone at the hospital
thinking about ways in which their own departments could be involved.
In the IT department, we began to realize that although the term “lean”
was new to the hospital, the projects it entailed were not. In fact, we
had been using a workflow automation tool, Boston WorkStation from
Boston Software Systems, for nearly 10 years to make many of our manual
processes lean, although we hadn’t applied the terminology until
recently.
Growing Pains
In addition to the 490-bed hospital, the Avera McKennan campus includes
the Avera Cancer Institute, the Orthopedic Institute, the Center for
Family Medicine, McGreevy Clinic Avera and the Sioux Falls Surgical
Center. As the presumed Y2K disaster approached, many small area
hospitals feared what would happen to their IT systems, and were seeking
to join larger hospitals to take advantage of their superior IT
infrastructure.
In 1996, Avera McKennan adopted its first smaller outreach hospital.
This began a period of rapid growth for our hospital system, which soon
came to support 26 different hospitals with 14 different databases of
patient and hospital records. The growth was exciting, but it led to
some major problems for our IT team.
The old database systems the acquired hospitals were using were
difficult to work with, and it was hard to extract information in more
than flat file format. For example, the Master Patient Index needed to
be updated with basic patient information. We had to quickly convert the
records of all these small hospitals into our own MEDITECH system.
It was an intimidating project with three possible solutions. We could
hire an outside company to convert the data. This carried a potential
cost of up to $80,000, which was more than we had available.
Alternatively, we could assign our own staff to manually key-punch the
data, a process that would take months to accomplish. Our IT staff
realized that if we could automate the conversion of this data, it could
save a great deal of money and get the new patients into the system
faster and more accurately than by doing it manually.
The most cost- and time-efficient solution to automate the conversion
was to use scripting. We tested a couple of different scripting tools to
download, clean and move the data from each of the individual hospitals,
and selected a tool from MicroScript, which was shortly updated to its
current form, Boston WorkStation—and we succeeded. The script enabled us
to move one hospital’s 10,000 complete demographic profiles in only two
days. The script was able to create those patients’ medical record
numbers to MEDITECH without errors in about a half an hour. Following on
this great success, we continued to find opportunities to use scripting
in a number of ways.
Lean Is a Mindset
Once Avera Health became involved with the lean initiative, we realized
that Boston WorkStation would be a key component for our success. Across
the hospital, the potential to save time and eliminate waste with
scripting was enormous. For example, every year the hospital must
discharge recurring accounts in order to balance the books. On a
patient-by-patient basis we manually discharge these 1,200 to 1,300
recurring accounts, so that the series patients they refer to don’t hold
up billing.
The process used to take upward of 16 man-hours, but with scripting, we
can do it in one hour. Similarly, we use scripting to manage our daily
835 batches that come through from Medicare. An 835 is the electronic
version of remittance advice from Medicare, and we can use scripting to
electronically post those payments and adjustments. By automating this
process with Boston WorkStation, keying errors go away. What used to be
a 4- to 8-hour process now takes minutes.
Just as the lean initiative spans the hospital, we have used Boston
WorkStation to facilitate our “lean project” project throughout all
facets of the hospital. It operates with all of our systems, not just
with MEDITECH, but also with Misys, and Windows-based and Web-based
programs. We currently have projects underway in our labs, the ER,
housekeeping, surgery, pharmacy and radiology.
In terms of managing patient records in our Health Information
Management (HIM) department, we have seen a 28 percent improvement in
the speed of filing loose reports, an 88 percent improvement in getting
inpatient charts down to HIM from the clinical practices, and a 90
percent improvement in chart teardown and transport through HIM. These
numbers are significant because the HIM department can’t assemble a
chart until all these pieces are in place. This means that billing is
slowed down. Our use of Boston WorkStation has decreased turnaround in
coding for the outpatient area from 25 days to seven days, with our
ultimate goal being five days. This gets bills out the door faster,
which is an enormous improvement as speeding the revenue cycle is an
ever-present challenge for our hospital.
Also, we have recently embarked on a major, 5-year project with Boston
WorkStation, converting 26 hospitals and 60 clinics from the MEDITECH’s
Magic platform onto the MEDITECH Client/Server platform for all
facilities. This project incorporates the implementation of LSS data
systems. While MEDITECH handles a lot of the converting, we also will
rely on Boston WorkStation to fill in the gaps.
Essentially, lean thinking has permeated our organization, and the IT
department can use scripting technology to support many other
departments that participate in lean management. Here in the IT
department, we don’t always have a good sense of the daily processes in
any given hospital department. This is why we rely on the staff in those
departments to come to us once they realize what scripting can do and
how they can use it. The expanse of our lean project is limited only by
the imagination of
our staff.
For more information about Boston WorkStation from Boston Software,
www.rsleads.com/702ht-200

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Ross Stolle (left) is an integration engineer, and David
Parrott is a project leader, at Avera Health, headquartered
in Sioux Falls, S.D. |
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